Chemicals
Create precise, perfectly repeatable formulations, all with no cleanup.
Connect with a Mixing SpecialistClosed container mixing allows for precise chemical formulations, with no material waste or cleanup required.
Combining various materials and chemicals in a FlackTek™ allows you to create diverse ranges of products, from polymers and petrochemicals to paints, adhesives, sealants, coatings, and catalysts, from lab scale to full industrial production.
Benefits include
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Efficient Mixing of Chemical Formulations
FlackTek™ technology offers rapid and thorough mixing for a wide range of chemical applications, enhancing process efficiency.
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Air-Free Mixing Environment
Eliminates air bubbles in formulations, improving the quality and stability of chemical products.
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Non-Contaminating Process
Disposable containers prevent cross-contamination, maintaining the purity of sensitive chemical compounds.
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Temperature Control Capabilities
Advanced models provide precise temperature regulation to protect heat-sensitive materials during mixing.
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Versatile Batch Sizes
Accommodates various batch volumes, suitable for both research and development and large-scale production.
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Homogeneous Dispersion
Ensures uniform distribution of additives and active ingredients, crucial for consistent product performance.
We can help you process
- Resins and Polymers (e.g., Epoxy, Polyurethane)
- Adhesives and Sealants
- Coatings and Paints
- Catalysts and Accelerators
- Emulsions and Dispersions
- Nanomaterials and Nanoparticles
- Pigments and Dyes
- Ceramic Slurries
- Lubricants and Greases
- Personal Care Formulations (e.g., Creams, Lotions)
Common challenges and solutions
Uniform Results
The challenge
Getting a uniform mix or distribution of chemicals, when dealing with different viscosities, densities, or solubilities. Incomplete mixing can lead to variations in product quality and performance.
The solution
FlackTek™ utilizes centrifugal bladeless mixing technologies and precise control parameters to ensure thorough and uniform blending. The equipment's design and functionality promote efficient mixing, resulting in improved homogeneity of the chemical mixture.
Scaling Up
The challenge
Scaling up mixing processes from lab-scale to industrial production can present difficulties. Factors such as agitator size and design, power requirements, and mixing times may need adjustment to ensure consistent results at larger volumes.
The solution
FlackTek™ offers fully customized scalable mixing solutions that can be tailored to accommodate different production volumes. The equipment can be adapted to handle larger volumes up to 20kg, while maintaining consistent mixing performance, enabling seamless scaling from lab-scale to industrial-scale production.
Sensitive Materials
The challenge
Certain chemicals, such as polymers or delicate compounds, can be sensitive to shear forces generated during mixing. Overly intense mixing can lead to degradation or changes in molecular structure, affecting the final product's properties.
The solution
FlackTek™ understands the sensitivity of certain chemicals to both over or under mixing/processing. FlackTek’s™ bladeless and non-invasive technology helps in preventing degradation or unwanted structural changes that could impact the quality of the final product. That, paired with the precision of both our standard and our vacuum systems, the programmable nature of the machines, and the expert processing advice our team provides sets you up for success.
Frequently asked questions
Do your customers have problems with pigment settling?
No, FlackTek™'s technology ensures perfect suspensions and overcomes typically pigment settling issues found in traditional mixing methods. The high shear forces and efficient mixing action of FlackTek™ equipment ensure thorough wetting and dispersion of pigments, preventing settling and promoting even distribution throughout the ink or coating.
Can I prevent air entrapment?
Absolutely. FlackTek™ naturally de-air's during the process, but added vacuum can get help get rid of microscopic air entrapment. By applying a vacuum during the mixing process, air bubbles are removed, resulting in improved product quality and surface finishes. This feature ensures that final formulations are bubble-free.
Talk to us about your process
Tell us what you are mixing and we will come back with a recommendation — machine, cup and programme.
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